1. 電(dian)凈液成分見表4-42.
2. 電凈液的(de)性(xing)質(zhi)和用途
電凈液(ye)都(dou)是堿性溶液(ye),pH為11~13.溶液(ye)呈無(wu)色透明,手(shou)摸有滑感,-10℃不結冰。
電凈(jing)液具(ju)有較強的去(qu)油作用,同時(shi)具(ju)有輕度的除氧化(hua)膜作用。
3. 使用方法
用鍍(du)(du)筆蘸上(shang)電(dian)凈(jing)液,大型圓(yuan)柱(zhu)形(xing)工(gong)(gong)件(jian)(jian)(jian)(jian)夾(jia)在(zai)機床(chuang)車頭上(shang)旋轉,鍍(du)(du)筆固定在(zai)刀架上(shang)不動,將鍍(du)(du)筆和(he)工(gong)(gong)件(jian)(jian)(jian)(jian)接(jie)觸(chu),并保持(chi)(chi)一定的相對(dui)運動速率(lv),如(ru)果是平(ping)面(mian)工(gong)(gong)件(jian)(jian)(jian)(jian),則工(gong)(gong)件(jian)(jian)(jian)(jian)固定,鍍(du)(du)筆在(zai)工(gong)(gong)件(jian)(jian)(jian)(jian)平(ping)面(mian)上(shang)接(jie)觸(chu),用手工(gong)(gong)移動保持(chi)(chi)相對(dui)運動速率(lv)。在(zai)通電(dian)的情(qing)況下(xia)在(zai)工(gong)(gong)件(jian)(jian)(jian)(jian)表面(mian)涂抹,達到去油(you)的目的。
工(gong)件(jian)與鍍(du)筆之間的通電(dian)(dian)(dian)(dian)(dian)有(you)兩種方式:一種稱為(wei)正極(ji)性(xing)(xing)電(dian)(dian)(dian)(dian)(dian)凈(jing),工(gong)件(jian)接負極(ji),鍍(du)筆接正極(ji),去油(you)效(xiao)果(guo)快捷。通電(dian)(dian)(dian)(dian)(dian)時工(gong)件(jian)表面(mian)產生大量的氫氣,故工(gong)件(jian)有(you)滲(shen)氫現象;另(ling)一種稱為(wei)反(fan)極(ji)性(xing)(xing)電(dian)(dian)(dian)(dian)(dian)凈(jing),工(gong)件(jian)接正極(ji),鍍(du)筆接負極(ji),通電(dian)(dian)(dian)(dian)(dian)時工(gong)件(jian)表面(mian)產生氧氣,其去油(you)效(xiao)果(guo)中(zhong)等,作用(yong)溫和,沒(mei)有(you)滲(shen)氫現象。在實際工(gong)作中(zhong),往(wang)(wang)往(wang)(wang)是采用(yong)高(gao)檔電(dian)(dian)(dian)(dian)(dian)壓(10~18V),先正極(ji)性(xing)(xing)電(dian)(dian)(dian)(dian)(dian)凈(jing)后反(fan)極(ji)性(xing)(xing)電(dian)(dian)(dian)(dian)(dian)凈(jing)聯(lian)合(he)應用(yong),效(xiao)果(guo)最(zui)佳。
4. 電(dian)凈(jing)工藝條件(jian)
電(dian)壓10~18V,一般取12V;時間30~90s;電(dian)凈(jing)液溫度(du) 15~50℃。
電凈后立即用水沖洗(xi)干(gan)凈,表(biao)面水膜(mo)分布均(jun)勻,金屬表(biao)面呈現均(jun)勻的潔凈狀態(tai),立即進行下道工序,不可使表(biao)面形成(cheng)干(gan)斑。