鋼(gang)(gang)的(de)低(di)(di)倍(bei)組(zu)織及(ji)(ji)缺(que)陷(xian)(xian)(xian)(xian)評(ping)(ping)定適用于碳素鋼(gang)(gang)、合金結構鋼(gang)(gang)、彈簧鋼(gang)(gang)等鋼(gang)(gang)材(cai)(坯)。不(bu)同鋼(gang)(gang)材(cai) (坯)低(di)(di)倍(bei)組(zu)織及(ji)(ji)缺(que)陷(xian)(xian)(xian)(xian)在(zai)試(shi)樣表面上的(de)形態不(bu)完全一樣,因此在(zai)判斷缺(que)陷(xian)(xian)(xian)(xian)性(xing)(xing)質時應(ying)作(zuo)具體(ti)分析。低(di)(di)倍(bei)組(zu)織及(ji)(ji)缺(que)陷(xian)(xian)(xian)(xian)應(ying)以(yi)肉(rou)眼可(ke)見為限(xian),在(zai)辯(bian)明缺(que)陷(xian)(xian)(xian)(xian)性(xing)(xing)質時,也(ye)可(ke)以(yi)借助放大鏡(jing)。根據鋼(gang)(gang)材(cai)尺(chi)寸及(ji)(ji)缺(que)陷(xian)(xian)(xian)(xian)性(xing)(xing)質,可(ke)參照低(di)(di)倍(bei)金相標(biao)準(zhun)中的(de)三套標(biao)準(zhun)評(ping)(ping)級圖(tu)進行評(ping)(ping)定。
如(ru)果(guo)用(yong)以(yi)評(ping)定直徑邊長為(wei)40~150m圓、方鋼,其(qi)低(di)倍組(zu)織(zhi)(zhi)和(he)缺陷(xian)形態(tai)分下(xia)列(lie)五(wu)種:一般(ban)疏松1-4級(ji)(ji);中心疏松1—4級(ji)(ji);一般(ban)點(dian)狀偏(pian)(pian)(pian)析1—4級(ji)(ji);邊緣點(dian)狀偏(pian)(pian)(pian)析1—4級(ji)(ji);錠(ding)型偏(pian)(pian)(pian)析1—4級(ji)(ji)。如(ru)果(guo)用(yong)以(yi)評(ping)定直徑或邊長大于150~250mm圓、方鋼,其(qi)低(di)倍組(zu)織(zhi)(zhi)及(ji)缺陷(xian)形態(tai)分為(wei)下(xia)列(lie)五(wu)種。一般(ban)疏松1—4級(ji)(ji);中心疏松1—4級(ji)(ji);錠(ding)型偏(pian)(pian)(pian)析1—4級(ji)(ji);一般(ban)點(dian)狀偏(pian)(pian)(pian)析1一4級(ji)(ji);邊緣點(dian)狀偏(pian)(pian)(pian)析1—4級(ji)(ji);如(ru)果(guo)用(yong)以(yi)評(ping)定直徑飛邊長為(wei)40—250mm圓其(qi)低(di)倍組(zu)織(zhi)(zhi)及(ji)缺陷(xian)形態(tai)分為(wei)下(xia)列(lie)八種。皮(pi)下(xia)氣(qi)泡(pao);內部氣(qi)泡(pao);非金屬(shu)夾雜(za);異金屬(shu)夾雜(za);縮孔殘余1—3級(ji)(ji);翻皮(pi)1—3級(ji)(ji);白點(dian)1—3級(ji)(ji);軸(zhou)心晶間裂紋1—3級(ji)(ji)。
對于(yu)直徑或邊長小于(yu)40m和大于(yu)250mm的圓、方鋼及(ji)扁鋼的低(di)倍組織(zhi)及(ji)缺(que)陷(xian)(xian)(xian),根據供需雙方協議也可參照(zhao)上(shang)述評(ping)定級(ji)別(bie)進行評(ping)定。在評(ping)定各(ge)類低(di)倍組織(zhi)及(ji)缺(que)陷(xian)(xian)(xian)時,當輕重程度介(jie)于(yu)相鄰兩級(ji)之間時,可上(shang)浮半(ban)級(ji),當試樣面上(shang)的缺(que)陷(xian)(xian)(xian)所(suo)占(zhan)面積百分率超(chao)過現有標準(zhun)級(ji)別(bie)時,則其級(ji)別(bie)還要(yao)(yao)向上(shang)浮動。對于(yu)不(bu)要(yao)(yao)求評(ping)定級(ji)別(bie)的缺(que)陷(xian)(xian)(xian),只(zhi)判定缺(que)陷(xian)(xian)(xian)類別(bie)。
鋼(gang)的(de)(de)低倍組織及(ji)缺陷的(de)(de)特征有一(yi)般(ban)疏松,中心(xin)疏松,皮下氣泡,內部氣泡,錠型偏(pian)(pian)析,點狀(zhuang)偏(pian)(pian)析,晶內偏(pian)(pian)析,軸心(xin)碳偏(pian)(pian)析,比(bi)重偏(pian)(pian)析,縮孔殘余,翻皮,白點,軸心(xin)晶間裂(lie)紋,異金屬夾雜(za)物,非(fei)金屬夾渣,粗(cu)晶,折(zhe)疊,流線等,大致十(shi)八種(zhong)。本文(wen)就一(yi)般(ban)疏松的(de)(de)特征、評(ping)定原則、產生缺陷的(de)(de)原因(yin)以及(ji)解決或改善缺陷的(de)(de)方法來做(zuo)一(yi)下深刻(ke)討論。
一般(ban)疏(shu)松(song)(song)的特(te)征是(shi)在(zai)酸(suan)蝕試樣表(biao)面(mian)上表(biao)現(xian)為組(zu)織不(bu)致密,呈(cheng)分散(san)的暗點(dian)狀(zhuang)(zhuang)和(he)(he)(he)孔(kong)隙(xi),暗點(dian)多呈(cheng)圓形或(huo)橢(tuo)圓形。孔(kong)隙(xi)在(zai)放大(da)(da)鏡下觀察,為不(bu)規則的空洞(dong)或(huo)圓形針孔(kong)。這(zhe)些(xie)暗點(dian)和(he)(he)(he)孔(kong)隙(xi)一般(ban)出現(xian)在(zai)粗大(da)(da)的樹(shu)枝狀(zhuang)(zhuang)晶(jing)(jing)主軸(zhou)和(he)(he)(he)次(ci)軸(zhou)之間(jian),疏(shu)松(song)(song)區發暗而軸(zhou)部發亮。當亮區和(he)(he)(he)暗區的腐蝕程(cheng)度(du)差別不(bu)大(da)(da)時則不(bu)產(chan)(chan)生(sheng)凹坑。產(chan)(chan)生(sheng)原因則是(shi):鋼(gang)液(ye)在(zai)凝(ning)固(gu)時,結晶(jing)(jing)核(he)心以樹(shu)枝狀(zhuang)(zhuang)晶(jing)(jing)形式長大(da)(da),在(zai)樹(shu)枝狀(zhuang)(zhuang)晶(jing)(jing)主軸(zhou)和(he)(he)(he)次(ci)軸(zhou)之間(jian)存(cun)在(zai)著由于鋼(gang)液(ye)凝(ning)固(gu)時產(chan)(chan)生(sheng)的細微縮孔(kong)和(he)(he)(he)析集(ji)一些(xie)低熔點(dian)組(zu)元,氣體(ti)和(he)(he)(he)非金(jin)屬夾(jia)雜物(wu);這(zhe)些(xie)細微縮孔(kong)和(he)(he)(he)析集(ji)的物(wu)質(zhi)經酸(suan)蝕后(hou)呈(cheng)現(xian)組(zu)織疏(shu)松(song)(song)。一般(ban)疏(shu)松(song)(song)的危害(hai)性在(zai)于材料內部分布區域(yu)較廣,且孔(kong)隙(xi)和(he)(he)(he)小孔(kong)又(you)較偏(pian)聚時,將明顯(xian)地削弱鋼(gang)的疲勞強度(du)和(he)(he)(he)其它機械性能,同時增大(da)(da)鋼(gang)在(zai)鍛造時的開裂傾向。評定(ding)原則是(shi)根據分散(san)在(zai)整個截(jie)面(mian)上的暗點(dian)狀(zhuang)(zhuang)和(he)(he)(he)孔(kong)隙(xi)的數量、大(da)(da)小及它們(men)的分布狀(zhuang)(zhuang)態,并考慮到樹(shu)枝狀(zhuang)(zhuang)晶(jing)(jing)的粗細程(cheng)度(du)而定(ding)。我們(men)可以采用快(kuai)速(su)結晶(jing)(jing)的方法(fa)來(lai)改善(shan)或(huo)消除一般(ban)疏(shu)松(song)(song)缺陷,使(shi)樹(shu)枝狀(zhuang)(zhuang)晶(jing)(jing)得(de)不(bu)到充分的發展并減少鋼(gang)中(zhong)夾(jia)雜物(wu)和(he)(he)(he)氣體(ti)。