包鋼不銹(xiu)鋼管(guan)廠主要有以下鋼管生產線:


  1. 制鋼生(sheng)(sheng)產(chan)線(xian)(xian)(xian);2. Φ180mm MPM連軋生(sheng)(sheng)產(chan)線(xian)(xian)(xian);3. ф159mm PQF連軋生(sheng)(sheng)產(chan)線(xian)(xian)(xian);4. Φ460mm PQF連軋生(sheng)(sheng)產(chan)線(xian)(xian)(xian);5. 石油管生(sheng)(sheng)產(chan)線(xian)(xian)(xian)。鋼管公司無縫(feng)管生(sheng)(sheng)產(chan)工藝流程:


  魚雷(lei)罐(guan)(鐵水)→轉爐(鋼(gang)(gang)水)→精(jing)煉→連鑄(連鑄圓(yuan)坯(pi)(pi))→各熱(re)軋(ya)線(xian)環形加熱(re)爐(坯(pi)(pi)料加熱(re))→穿孔機(ji)(毛管(guan))→連軋(ya)機(ji)(荒(huang)管(guan))→定(ding)張減(定(ding)徑)→鋼(gang)(gang)管(guan)定(ding)尺(chi)鋸(ju)切→矯(jiao)直(zhi)→檢查→噴(pen)標→打包→成品入(ru)庫(成品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生(sheng)產(chan)線(xian)于1999年投產(chan),引進(jin)了(le)意大利INNSE公司設(she)計制造的五機(ji)架(jia)(jia)MINI-MPM連軋機(ji);同時(shi)配(pei)套有(you)12機(ji)架(jia)(jia)三輥定徑(jing)機(ji)和24機(ji)架(jia)(jia)的三輥張(zhang)力減徑(jing)機(ji)。機(ji)組年設(she)計能力為(wei)(wei)20萬噸,現年產(chan)量已達(da)到(dao)37萬噸以上(shang),可生(sheng)產(chan)外徑(jing)范圍為(wei)(wei)ф60.3~244.5mm,壁厚范圍為(wei)(wei)2.5~27mm的各類石(shi)油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)、低(di)中壓鍋爐管(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)、高壓化肥管(guan)(guan)(guan)、石(shi)油裂化管(guan)(guan)(guan)等。


  Φ180mm精(jing)整(zheng)有兩條精(jing)整(zheng)生產線(xian),分別于2003年投產一(yi)套ф180mm德國 SMS MEER 進口精(jing)整(zheng)線(xian),2015年投產建成一(yi)套ф245國產精(jing)整(zheng)線(xian),可以進行矯(jiao)直、無損檢(jian)測(ce)、人(ren)工檢(jian)查、水壓(ya)試驗(yan)、倒棱、通(tong)徑、測(ce)長(chang)、稱重、噴(pen)標、包裝作業工序。


  Φ159mm熱軋(ya)生產(chan)線(xian)(xian)于2011年投(tou)產(chan),熱軋(ya)區(qu)(qu)域(yu)引進(jin)了(le)(le)當(dang)今國際最先進(jin)PQF連軋(ya)機(ji)(ji)組。主體設備由SMS INNSE公(gong)司設計制(zhi)(zhi)造。6機(ji)(ji)架(jia)連軋(ya)機(ji)(ji)采用了(le)(le)PQF工藝最先進(jin)的正Y倒Y交替(ti)布置方式,同(tong)(tong)時配(pei)置了(le)(le)德國MEER公(gong)司設計制(zhi)(zhi)造的24機(ji)(ji)架(jia)三輥張力(li)減徑(jing)機(ji)(ji),可對(dui)鋼管(guan)(guan)(guan)(guan)進(jin)行在線(xian)(xian)測徑(jing)、測厚(hou)和測溫(wen)。預精(jing)整區(qu)(qu)域(yu)建設有三條相同(tong)(tong)配(pei)置的高水(shui)平預精(jing)整線(xian)(xian),可以進(jin)行鋼管(guan)(guan)(guan)(guan)定(ding)尺鋸切、矯直、無損檢測、人工檢查、吹吸灰(hui)、測長、稱重、噴標、包裝等作業工序。機(ji)(ji)組設計年產(chan)量40萬(wan)噸,可生產(chan)外徑(jing)范圍為ф38~168mm,壁厚(hou)范圍為2.8~25mm的各(ge)類石油套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)(guan)、鉆桿、低中壓(ya)鍋爐管(guan)(guan)(guan)(guan)、高壓(ya)鍋爐管(guan)(guan)(guan)(guan)、機(ji)(ji)械用管(guan)(guan)(guan)(guan)、輸送(song)流體用管(guan)(guan)(guan)(guan)、船舶(bo)用管(guan)(guan)(guan)(guan)、石油裂(lie)化(hua)管(guan)(guan)(guan)(guan)等。


  Φ460mm熱軋生產線于2012年(nian)投產,熱軋區域(yu)引(yin)進了當今國際最先進PQF連(lian)軋機組。主體設備由SMS INNSE公司設計(ji)制造。采用的(de)(de)5機架三(san)輥(gun)連(lian)軋機可(ke)進行軸向快速換輥(gun);同時(shi)配套由MEER公司設計(ji)的(de)(de)12機架三(san)輥(gun)定(ding)徑機,可(ke)對鋼(gang)管(guan)(guan)進行在(zai)線測(ce)徑、測(ce)長和(he)測(ce)溫。預精整區域(yu)建(jian)設有兩條(tiao)相同配置(zhi)的(de)(de)高水平預精整線,可(ke)以進行鋼(gang)管(guan)(guan)定(ding)尺鋸切、矯直、無損檢測(ce)、人(ren)工檢查(cha)、吹(chui)吸(xi)灰、測(ce)長、稱重、噴標、包裝等(deng)(deng)作業(ye)工序。機組設計(ji)年(nian)產量62萬噸,可(ke)生產外徑范圍(wei)為ф244.5~457mm,壁厚范圍(wei)為6.0~60mm的(de)(de)各類石油(you)(you)套管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿、低中壓鍋爐管(guan)(guan)、高壓鍋爐管(guan)(guan)、機械用管(guan)(guan)、氣瓶管(guan)(guan)、石油(you)(you)裂化管(guan)(guan)、特(te)殊用途油(you)(you)套管(guan)(guan)及其他(ta)高合金管(guan)(guan)等(deng)(deng)。


  不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司(si)配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)有(you)三條(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)的(de)(de)兩(liang)條(tiao)(tiao)(tiao)(tiao)新(xin)型(xing)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian),其(qi)核心設(she)(she)備均采用進(jin)口先進(jin)設(she)(she)備,可按(an)照標準(zhun)或(huo)用戶要(yao)(yao)求對油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)品種(zhong)進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗(cu)、調(diao)(diao)質(zhi)、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回(hui)(hui)火(huo)及退火(huo)等(deng)(deng)工序(xu)作業(ye)。其(qi)中在ф159mm熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)建(jian)(jian)設(she)(she)有(you)一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗(cu)線(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)、一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)和(he)一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian);在ф460mm熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)建(jian)(jian)設(she)(she)有(you)一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)和(he)一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗(cu)線(xian)(xian)(xian)(xian)可生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)外徑ф48.26~114.3mm、壁厚(hou)為(wei)3.68~16mm、長度為(wei)6~12.8m的(de)(de)加厚(hou)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)可生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)外徑為(wei)ф38~168.3mm、壁厚(hou)為(wei)3~25mm、長度為(wei)6000~14630mm的(de)(de)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主(zhu)要(yao)(yao)品種(zhong)有(you)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng);配(pei)套(tao)(tao)的(de)(de)兩(liang)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)可按(an)照GB 5310-2008、ASTM A335及 ASTM A213等(deng)(deng)標準(zhun)對鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回(hui)(hui)火(huo)及回(hui)(hui)火(huo)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)作業(ye)。ф180mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)于2004年配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)了一(yi)(yi)(yi)(yi)條(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian),可按(an)照標準(zhun)或(huo)用戶要(yao)(yao)求對油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)產(chan)(chan)(chan)(chan)(chan)品進(jin)行調(diao)(diao)質(zhi)、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回(hui)(hui)火(huo)工序(xu)作業(ye);在該條(tiao)(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)已成(cheng)功開發(fa)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)了BT80SS、BT90SS及BT100H等(deng)(deng)自主(zhu)研發(fa)的(de)(de)特(te)殊用途(tu)石(shi)油(you)套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管(guan)生(sheng)產(chan)線(xian)于2004年(nian)投產(chan),有兩(liang)條管(guan)體生(sheng)產(chan)作業線(xian)和一條接(jie)(jie)箍(gu)生(sheng)產(chan)線(xian)組(zu)成,其中一條生(sheng)產(chan)線(xian)為搬遷、配(pei)套(tao)(tao)、改造原加(jia)(jia)工(gong)線(xian),年(nian)加(jia)(jia)工(gong)ф139.7~339.7mm套(tao)(tao)管(guan)6萬噸,另一條為新建生(sheng)產(chan)線(xian),年(nian)加(jia)(jia)工(gong)ф60.3~244.5mm套(tao)(tao)管(guan)7萬噸,接(jie)(jie)箍(gu)生(sheng)產(chan)線(xian)年(nian)加(jia)(jia)工(gong)ф73~365.1mm套(tao)(tao)管(guan)、油管(guan)接(jie)(jie)箍(gu)71萬件。新建生(sheng)產(chan)線(xian)和接(jie)(jie)箍(gu)生(sheng)產(chan)線(xian)的(de)主(zhu)要設備如(ru)鋼管(guan)車絲(si)機(ji)和水壓試(shi)驗、通(tong)徑(jing)機(ji)是由(you)(you)德國DEMAG Meer引(yin)進(jin)的(de),接(jie)(jie)箍(gu)車絲(si)機(ji)是由(you)(you)比利時Colinet引(yin)進(jin)的(de),預擰、擰接(jie)(jie)機(ji)組(zu)是由(you)(you)美(mei)國引(yin)進(jin)的(de),采用了二級自動(dong)(dong)化控(kong)制系統,通(tong)過通(tong)訊網(wang)絡連接(jie)(jie),組(zu)成并(bing)行(xing)運(yun)算、集(ji)中管(guan)理、分(fen)散控(kong)制、資(zi)源共(gong)享的(de)分(fen)布式計算機(ji)控(kong)制系統,實現(xian)了基礎自動(dong)(dong)化操作方式。




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