“兩(liang)化(hua)”融合是信(xin)息化(hua)和工(gong)(gong)業化(hua)的(de)(de)結合。多年來，一直以企業資源計劃(hua) ERP系統(tong)(tong)為(wei)核心的(de)(de)經營管理(li)平(ping)(ping)臺(tai)；以制造執行(xing)系統(tong)(tong)MES為(wei)基(ji)礎的(de)(de)生產運行(xing)管理(li)平(ping)(ping)臺(tai)；以信(xin)息基(ji)礎設施為(wei)主體的(de)(de)信(xin)息系統(tong)(tong)運行(xing)保(bao)障(zhang)平(ping)(ping)臺(tai)。三大平(ping)(ping)臺(tai)的(de)(de)建(jian)成(cheng)和應用，標志著企業在信(xin)息化(hua)和工(gong)(gong)業化(hua)融合方面已經取得了初步成(cheng)效。

  目前，鞍鋼無縫不銹鋼管(guan)廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現場生(sheng)產設(she)備自動(dong)化(hua)(hua)和(he)管理信息化(hua)(hua)的現狀，按照(zhao)“計(ji)劃排產智(zhi)(zhi)(zhi)能化(hua)(hua)、生(sheng)產過(guo)程協同智(zhi)(zhi)(zhi)能化(hua)(hua)、設(she)備互聯互通智(zhi)(zhi)(zhi)能化(hua)(hua)、生(sheng)產資源管控智(zhi)(zhi)(zhi)能化(hua)(hua)、質(zhi)量過(guo)程控制智(zhi)(zhi)(zhi)能化(hua)(hua)、決策(ce)支持(chi)智(zhi)(zhi)(zhi)能化(hua)(hua)”的標準，開展“智(zhi)(zhi)(zhi)能工(gong)廠”的設(she)計(ji)和(he)實施(shi)工(gong)作，實現“提(ti)升(sheng)效率、減少(shao)人(ren)員、穩定(ding)生(sheng)產、提(ti)高(gao)質(zhi)量”的目標。

 （1）基(ji)礎自(zi)動(dong)化(hua) 鞍鋼(gang)無縫不銹鋼(gang)管(guan)廠基(ji)礎自(zi)動(dong)化(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)主(zhu)要由原料鋸切系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、穿孔機、連軋(ya)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、脫管(guan)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、定徑機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、冷床系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、矯直系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、探傷(shang)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、測長稱重系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、通徑機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、涂油機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、高壓水除鱗系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)、包裝(zhuang)(zhuang)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)及(ji)(ji)水站、油站、空壓站等(deng)輔助系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)組(zu)成，基(ji)礎自(zi)動(dong)化(hua)采(cai)用(yong)AB、ABB、西(xi)(xi)門子(zi)、Ansaldo公(gong)司(si)變頻裝(zhuang)(zhuang)置(zhi)及(ji)(ji)美國AVTRON、Ansaldo公(gong)司(si)電控(kong)設(she)備(bei)SPDM整(zheng)流裝(zhuang)(zhuang)置(zhi)進行控(kong)制，PLC采(cai)用(yong)西(xi)(xi)門子(zi)S7-200、S7-300、S7-400、GE9070進行數(shu)(shu)據(ju)采(cai)集及(ji)(ji)通訊(xun)，通過工業以太網(wang)、西(xi)(xi)門子(zi)PROFIBUS DP網(wang)、TPL網(wang)絡(luo)，GENIUS網(wang)絡(luo)數(shu)(shu)據(ju)傳輸。網(wang)絡(luo)通訊(xun)方式(shi)主(zhu)要采(cai)用(yong)以太網(wang)和西(xi)(xi)門子(zi)PROFIBUS DP網(wang)，具有良好的基(ji)礎條件。

 （2）制(zhi)造執行系統MES（含(han)化(hua)檢驗）接受四(si)級(ji)下發的合(he)同訂單及質(zhi)量(liang)(liang)控制(zhi)等(deng)信息(xi)，形成作(zuo)業計(ji)(ji)劃；收集(ji)現場的生產實績信息(xi)并上傳四(si)級(ji)；化(hua)檢驗數(shu)(shu)據采集(ji)、完(wan)成質(zhi)量(liang)(liang)終判(pan)，打(da)印(yin)標(biao)簽數(shu)(shu)據、完(wan)成裝車作(zuo)業和(he)發貨；記(ji)錄生產數(shu)(shu)據，統計(ji)(ji)原料(liao)、產品、存貨、成材率數(shu)(shu)據；工序成本分析、工藝質(zhi)量(liang)(liang)跟蹤、能源消耗分析。

 （3）ERP系(xi)統(tong)(tong) ERP系(xi)統(tong)(tong)實現訂(ding)單(dan)和(he)物(wu)料(liao)的全生命周期管(guan)理，貫穿了鞍鋼(gang)的銷(xiao)(xiao)售(shou)、質量、生產、儲運、結算業務。銷(xiao)(xiao)售(shou)人員(yuan)通(tong)過ERP系(xi)統(tong)(tong)簽訂(ding)銷(xiao)(xiao)售(shou)訂(ding)單(dan)，系(xi)統(tong)(tong)自動進(jin)行(xing)質量設計(ji)；計(ji)劃(hua)員(yuan)通(tong)過ERP系(xi)統(tong)(tong)下發生產訂(ding)單(dan)和(he)生產計(ji)劃(hua)給MES，系(xi)統(tong)(tong)自動接收生產實績；發貨人員(yuan)通(tong)過ERP系(xi)統(tong)(tong)進(jin)行(xing)物(wu)料(liao)繳庫管(guan)理，編制運輸計(ji)劃(hua)，進(jin)行(xing)物(wu)料(liao)出庫及轉庫管(guan)理；最終結算人員(yuan)通(tong)過ERP系(xi)統(tong)(tong)進(jin)行(xing)開票結算管(guan)理。

 （4）信(xin)息(xi)化(hua)網(wang)(wang)(wang)絡系統 鞍鋼無(wu)縫(feng)不銹(xiu)鋼管廠現(xian)有信(xin)息(xi)化(hua)相(xiang)(xiang)關(guan)網(wang)(wang)(wang)絡相(xiang)(xiang)對比較復雜，存在多個功能單一的網(wang)(wang)(wang)絡。主要(yao)有外網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少(shao)數用(yong)戶可訪問 Internet，外網(wang)(wang)(wang)由鞍鋼專(zhuan)線100M接入，與其他網(wang)(wang)(wang)相(xiang)(xiang)互(hu)獨立；MES網(wang)(wang)(wang)承載(zai)MES系統、點檢(jian)、掃描(miao)、共享平臺、化(hua)檢(jian)驗、制簽等(deng)應(ying)用(yong)；ATM網(wang)(wang)(wang)承載(zai)安環、調度(du)系統、人力(li)資源、股份OA等(deng)應(ying)用(yong)；ERP網(wang)(wang)(wang)主要(yao)承載(zai)ERP系統、SAP（設備、財務）系統。