不銹鋼(gang)管渦(wo)(wo)流(liu)(liu)檢(jian)(jian)(jian)測(ce)是以交流(liu)(liu)電(dian)磁線(xian)圈在金屬構件表面(mian)感應產生渦(wo)(wo)流(liu)(liu)的(de)無損(sun)檢(jian)(jian)(jian)測(ce)技術(shu),它適用(yong)(yong)于(yu)導電(dian)材料(liao),可以檢(jian)(jian)(jian)測(ce)鐵(tie)(tie)磁性(xing)和非鐵(tie)(tie)磁性(xing)金屬構件中的(de)缺陷。由于(yu)渦(wo)(wo)流(liu)(liu)檢(jian)(jian)(jian)測(ce)在檢(jian)(jian)(jian)測(ce)時不要(yao)求(qiu)線(xian)圈與構件緊密接觸,也不需要(yao)耦合劑,容易實(shi)現自動(dong)化。但渦(wo)(wo)流(liu)(liu)檢(jian)(jian)(jian)測(ce)僅(jin)適用(yong)(yong)于(yu)導電(dian)材料(liao),只能檢(jian)(jian)(jian)測(ce)表面(mian)或(huo)近(jin)表面(mian)層的(de)缺陷,不便使用(yong)(yong)于(yu)形狀(zhuang)復雜(za)的(de)構件。


  將不銹鋼管放置在通以交流電的線圈中時,不銹鋼管表面會感生出周向電流。渦流磁場方向與外加電流的磁化方向相反,因此將抵消一部分外加電流,從而使線圈的阻抗、通過電流的大小、相位均發生變化。不銹鋼管的直徑、厚度、電導率和磁導率的變化以及有缺陷存在時,均會影響線圈的阻抗。若保持其他因素不變,僅將缺陷引起阻抗的變化信號取出,經儀器放大并予檢測,就能達到無損檢測的目的。


  照檢(jian)測線(xian)(xian)(xian)(xian)圈(quan)(quan)的使用方式(shi),可分(fen)為(wei)(wei)絕(jue)對線(xian)(xian)(xian)(xian)圈(quan)(quan)式(shi)、標準(zhun)比較(jiao)(jiao)(jiao)線(xian)(xian)(xian)(xian)圈(quan)(quan)式(shi)和自比較(jiao)(jiao)(jiao)式(shi)等形(xing)式(shi)。只用一(yi)個檢(jian)測線(xian)(xian)(xian)(xian)圈(quan)(quan)的稱為(wei)(wei)絕(jue)對線(xian)(xian)(xian)(xian)圈(quan)(quan)式(shi)。用兩個檢(jian)測線(xian)(xian)(xian)(xian)圈(quan)(quan)接成(cheng)差(cha)動(dong)形(xing)式(shi),稱為(wei)(wei)標準(zhun)比較(jiao)(jiao)(jiao)線(xian)(xian)(xian)(xian)圈(quan)(quan)式(shi)。采用兩個線(xian)(xian)(xian)(xian)圈(quan)(quan)放于同一(yi)被檢(jian)構件的不(bu)同部位,作為(wei)(wei)比較(jiao)(jiao)(jiao)標準(zhun)線(xian)(xian)(xian)(xian)圈(quan)(quan),稱為(wei)(wei)自比較(jiao)(jiao)(jiao)式(shi),是標準(zhun)比較(jiao)(jiao)(jiao)線(xian)(xian)(xian)(xian)圈(quan)(quan)式(shi)的特例(li)。基本電(dian)路(lu)由振蕩器、檢(jian)測線(xian)(xian)(xian)(xian)圈(quan)(quan)信號(hao)輸出電(dian)路(lu)、放大(da)器、信號(hao)處理(li)器、顯示(shi)器和電(dian)源等部分(fen)組成(cheng)。


  為使無縫鋼管和焊接鋼管在整個圓周面上都能進行無損檢測,可使用穿過式線圈渦流檢測技術,或者使用扁平式線圈檢測技術。當使用穿過式線圈對鋼管進行檢測時,如圖1-2所示,被檢不銹鋼管的最大外徑一般不超過180mm。當使用旋轉鋼管扁平式線圈檢測技術時,為實現對鋼管表面的全覆蓋檢測,需要形成線圈與不銹鋼管表面之間的相對移動掃描,如圖1-3所示。


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